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Chlorine and Food
Safety White Paper Click here
to download a PDF Table of Contents I.
Preface
IV. The Micro-Culprits of Foodborne Illness
VI. Chlorine in
Food Production VIII. Chlorine in Food Preparation IX. Foodborne Disease Surveillance X. Conclusions XI. References
Chlorine plays a vital role in the safe production, processing, transport and preparation of foods of all varieties. “To date, no other sanitizing agent has appeared which competes with chlorine in all the areas needed for safe food production” (McLaren, 2000). On the farm, chlorinated water is used for irrigation and livestock watering to lower the risk of contamination of crops and livestock. Chlorine solutions are used industrially to wash and sort fruits and vegetables. The dairy, poultry, egg and meat industries use the chemical in numerous ways to prevent contamination that could lead to foodborne illness. Chlorine is used extensively in food processing and transport to disinfect surfaces of all types (e.g., work surfaces, instruments, machinery, containers) that contact edible products. In the effort to increase food safety, researchers continue to find innovative uses for chlorine as food travels from “the farm to the fork.”
In this era of global trade, paths from the farm to the fork have lengthened. Modern consumers demand year-round fresh fruits and vegetables of a wide variety, with fewer preservatives (Zink, 1997). This demand fuels the importation of produce from countries with variable food safety standards. It is true that, “in a globalized world, we all swim in a single microbial sea” (Brundtland, 2001). As a result of changing demographics (e.g., the aging “Baby Boomers”) and better health care, the elderly population is growing. Advances in medicine are also prolonging the lives of the immunocompromised. These populations are statistically more vulnerable to foodborne illness. In addition, increasing numbers of US residents eat restaurant-prepared foods, rendering themselves dependent on the food handling and preparation procedures followed by these establishments.
In the developing world, foodborne disease is a major cause of infant and childhood mortality. According to the World Health Organization, children under the age of five suffer approximately 1.5 billion cases of diarrhea annually, resulting in over 3 million deaths (WHO, 1997). A significant proportion of diarrheal diseases are of foodborne origin. (Untreated or inadequately disinfected drinking water also accounts for a large proportion of diarrheal diseases.) Two to three percent of non-fatal foodborne diseases in developing countries result in long-term health consequences. The economic costs of foodborne diseases are huge and include treatment and case investigation costs, work absence and lost human potential. Chlorine is a highly effective yet inexpensive weapon available to control foodborne disease all over the world. There are common foodborne pathogens, but the foodborne “enemy” is not static. Microorganisms harbored in foods evolve and new ones emerge. These may spread rapidly over great distances by food transportation mechanisms. Surveillance of foodborne pathogens by government and public health monitoring of outbreaks, once a relatively simple task, is now highly complex as people travel widely and food is shipped globally. Nevertheless, new technologies afford sensitive tracking techniques and rapid global electronic reporting. Introduction Impacts
of Foodborne Disease Ingestion of foods contaminated with bacteria, viruses and parasites is a major world public health issue, especially in developing countries. Particularly susceptible are infants, young children, the elderly, pregnant women and immunocompromised individuals. According to the World Health Organization (WHO), foodborne diarrhea is one of the most common illnesses of children and one of the major causes of infant and childhood mortality in developing countries. The WHO estimates that children age five and younger suffer 1.5 billion episodes of diarrhea annually from consumption of both unsanitary drinking water and tainted foods, resulting in over 3 million premature deaths. Repeated childhood bouts of diarrhea have dire long-term consequences including malnutrition, increased vulnerability to many diseases and stunted physical and mental development. The WHO estimates that approximately 2–3% of cases of foodborne disease outbreak lead to long-term ill health (WHO, 1999). Economically, foodborne diseases exact a huge price in treatment, case investigation, work absence and lost human potential due to long-term damaging effects (WHO, 1999). Further, developing nations, which experience the highest rates of foodborne disease, can least afford to address the problem effectively. Although the safety of the US food supply is generally not a subject of concern, complacency is a dangerous attitude. Combating foodborne diseases requires the constant vigilance of many segments of society and their awareness of the changing nature of the challenge. Safe practices are critical at every stage of food production and handling, all along the path leading to, and including, the consumer’s kitchen. Opportunities for food contamination and cross-contamination abound in home kitchens. Consumer awareness of safe food preparation and storage practices helps guard against foodborne illness originating in the home. Trends
in Foodborne Disease Outbreak Further, as the elderly population increases, the average resistance to foodborne disease decreases, resulting in a greater portion of the population succumbing to illness from tainted foods. Not only is the elderly population increasing, but also, by virtue of rapidly paced medical advances, many more immunocompromised individuals are surviving. These include people with chronic rheumatological disease, cancer, solid-organ transplantation and AIDS (WHO, 1998). Such individuals’ compromised immune systems make them more vulnerable to foodborne illness. Changes in eating habits also may contribute to increasing numbers of cases of foodborne illness stemming from contaminated produce. Many are heeding the advice of health experts to increase their consumption of fresh fruits and vegetables. The modern consumer demands a wide variety of these products year-round, and with fewer preservatives (Zink, 1997). This demand fuels the importation of produce from countries with variable food safety standards. It is believed that the number of foreign food items sold in the US increased by 50%, from 2.7 million items in 1997 to 4.1 million in 2000 (Winter, 2001). Finally, according to Collins (1997), the typical American over the age of eight is eating four restaurant meals every week. Increased consumption of restaurant-prepared meals increases the potential for sickness resulting from improper food handling in restaurant kitchens. Chlorination
Protects Public Health While chlorine’s role in protecting against waterborne disease is widely recognized, chlorine also plays a vital role in the safe production of a wide variety of foods. The Micro-Culprits of Foodborne Illness Bacteria and viruses are the most common causes of foodborne illacness; protozoa may also cause sickness. Among bacteria, Campylobacter, Salmonella, E. coli 0157:H7 and Vibrio cause the majority of foodborne sickness cases. The Norwalk viruses (also known as caliciviruses), are common culprits in foodborne illness, but are rarely diagnosed due to the unavailability of the diagnostic laboratory test. Hepatitis A is a virus that infects the liver and causes the disease hepatitis A. Toxoplasma gondii and Cryptosporidium parvum are common parasitic protozoa that cause foodborne illness. Table 1 lists pertinent information on each of these common microorganisms.
Studies
Indicate Contaminated Foods May Cause More Than Gastrointestinal Illness
Human
Infection with Foodborne Pathogens Combating Foodborne Disease with Chlorine
To minimize chlorine waste and optimize its efficient use, chlorine concentrations in sanitizing solutions should be monitored. The concentration of the fast-acting, antimicrobial hypochlorous acid, the chemical species providing free available chlorine to disinfectant solutions, is a function of pH. Between pH 6.5 and 7.0, HOCl exists as 95- 80% of the free chlorine concentration. At pH greater than 8, the free chlorine concentration is less than 20%. To complicate matters, the paper test strips and colorimetric kits used to monitor chlorine do not distinguish between the presence of HOCl and a far less active chemical species, hypochlorite (OCl-). Therefore, to maintain a given free chlorine concentration, it is necessary to monitor and adjust the pH of disinfectant solutions (Suslow, 2000). Efficient use of chlorine for various food industry disinfection purposes can reduce costs (especially by minimizing machinery and equipment corrosion) and the negative environmental impact of wasting chlorine (Denny, 2000). Chlorine in Food Production On
the Farm Recently, scientists at the Agricultural Research Service in College Station, Texas, reported that the chlorine-containing compound sodium chlorate, fed in low doses to cows and pigs prior to slaughter, selectively kills Salmonella typhimurium and Escherichia coli 0157:H7. The CDC estimates about 1.4 million cases of salmonellosis and 73,000 cases of diarrheal illness are caused by these two pathogens annually (USDA, 2001). Routine seed disinfection is achieved by soaking seeds in chlorinated water, often with heating, to reduce the potential for viral, bacterial and fungal disease epidemics (Suslow, 2000). Recent outbreaks of E. coli and Salmonella in raw alfalfa and clover sprouts in the US and Japan prompted a review of industry practices by the US Food and Drug Administration and the California Department of Health Services. A series of safety measures were introduced in the US in 1999, including treating sprout seeds with chlorine dilutions and regular testing of irrigation water. Sprouts, considered ready-to-eat foods, are finished in warm, wet, dark conditions that are ideal for microbial growth (Green, 2001). Researchers have found that presoaking contaminated sprout seeds in a 20,000 mg/liter calcium hypochlorite solution reduces the risk of infection (Brooks et al., 2001). Chlorine is an effective, inexpensive agent used to help manage post-harvest diseases affecting fruit and vegetable crops. Many fruits and vegetables are treated in flumes, water dump tanks, spray washers or hydrocoolers to which chlorine is added (Suslow, 2000). Up to 30% of harvested crops, especially highly perishable items such as tomatoes, squash and peaches, may be lost to post-harvest disease, according to the North Carolina Cooperative Extension Service. Investments made to save harvested crops are usually less costly and less environmentally damaging than efforts to increase production. Currently, chlorination is one of the few chemical options available to combat post-harvest disease. Various fungicides and bactericides that had been used alone or in combination with chlorine in the past have been removed from the market due to economic, environmental or health concerns. Effective chlorination of harvested crops depends upon frequent monitoring of the chlorine solution and an understanding of the various factors involved. According to the North Carolina Extension Service, these factors include the pH of the solution, chlorine concentration, water temperature, amount of organic matter present, exposure time and the growth stage of the pathogens present. In
Food Processing Facilities
The relative temperatures of food tissue and disinfectant help determine the effectiveness of disinfection. The temperature of wash water should be at least 10ºC higher than that of the fruits or vegetables to achieve a positive temperature differential, and to minimize the uptake of wash water through stem tissues or open areas in skin or leaves (Bartz and Showalter, 1981; Zhuang et al., 1995). In addition to the consideration of surface properties and temperature, the particular varieties of microorganism(s) infecting the host surface help determine the effectiveness of disinfection. It is known, for example, that among bacteria, Salmonella, Escherichia coli and Shigella are less resistant than Listeria monocytogenes. Researchers have developed a method to allow residual chlorine to remain in water after it is used to wash foods. The residual chlorine is an added measure of disinfection protection. The method has become known as “in-plant chlorination” (Griffin, 1946). Fruits, vegetables, poultry products, eggs, fish, frog legs and nut meats are washed with chlorinated water prior to being sold to the public or undergoing additional processing. In addition, flours are bleached with chlorine. The advantages of in-plant chlorination include odor and slime reduction, reduced clean-up time, lower bacterial counts on finished products and no apparent corrosion of metal equipment with continuous contact (Ritchell, 1947). Meat
and Poultry Industries Dairy
Industry Egg
Industry
Fish
and Seafood Industry Fresh
Produce Industry Chlorine gas is generally restricted to use in very large operations and requires automated controlled injections systems with in-line pH monitoring. It is highly effective in situations in which soil, plant debris and decaying fruit or vegetables may enter early stages of washing and grading. Calcium hypochlorite, available as a granulated powder or compressed tablet, is the most common source of chlorine used for disinfection of produce and produce process water. Sodium hypochlorite, a water-based formulation, is the chlorine source frequently used in small-scale operations (Suslow, 2000). An increasingly popular broad-spectrum antimicrobial agent used on foods, especially fresh produce, is chlorine dioxide. Chlorine dioxide is efficacious against bacteria on a variety of vegetables and fruits including carrots, mushrooms, asparagus, tomatoes, lettuce, cabbage, cherries, strawberries and apples. Reducing bacterial concentrations on produce increases the shelf lives of these foods. Chlorine dioxide also controls the fungal disease known as late blight and other secondary infections such as soft rot on stored potatoes (Khanna, 2002). Chlorine in Food Transportation
Chlorine sanitization of storage containers prevents food contamination during transport. To optimize chlorine use efficiency, field bins, food totes, cartons and pallets should be sanitized after pre-washing to remove soils and organic debris as these materials quickly deplete free available chlorine (Suslow, 2000). Beyond its disinfection benefits, calcium hypochlorite is reported to improve the shelf life and disease resistance of produce by adding calcium to the cell walls of fruits and vegetables (Suslow, 2000).
In a comparison study of commercial and homemade disinfectants, scientists found that commercial products, such as chlorine-based household sanitizers, kill more than 99.9% of bacteria, including E. coli and Salmonella, while natural products such as vinegar and baking soda were not nearly as effective (Rutala et al., 2000). In addition, as opposed to antibacterial sanitizing products that attack only bacteria, chlorine products kill both bacteria and viruses, both of which can sicken people. Experts estimate that washing hands often and thoroughly could eliminate nearly half the cases of foodborne illness. Futhermore, hot foods should be kept hot (at temperatures greater than 140ºF) and cold foods cold (at temperatures less than 40ºF). Microorganisms thrive in the range 40- 140ºF, and toxins produced in that range may not be destroyed by reheating foods. Foods should be thawed in the refrigerator or microwave oven, or in a sealed package in cold water that is changed every half hour. Only pasteurized eggs should be used in recipes requiring uncooked eggs (Brody, 2001). Food should be stored in clean, covered containers. Consumers who heed food safety advice significantly increase their defenses against foodborne diseases. Restaurant kitchens typically use sodium hypochlorite solutions to disinfect kitchen work surfaces and equipment. The Chlorine Chemistry Division of the American Chemistry Council, in concert with the Water Quality and Health Council and the National Restaurant Association, distributes food safety posters to restaurants listing detailed directions for sanitizing porous and nonporous food contact surfaces. The posters are available in English, Spanish, Cantonese and Mandarin (see below).
Foodborne Disease Surveillance
According to the CDC (2001a), since many sick people do not seek medical attention, and since many who do are not tested, numerous cases of foodborne illness go undiagnosed. The CDC estimates that 38 cases of salmonellosis occur for every case that is diagnosed and reported to public health authorities. The CDC uses a DNA “fingerprinting” technology to more easily detect foodborne disease outbreaks across the United States. Using the new molecular subtyping network, PulseNet (http://www.cdc.gov/ncidod/dbmd/pulsenet/pulsenet.htm), state laboratories and the CDC can compare strains of E. coli O157:H7 and an increasing number of other pathogens to detect widespread outbreaks.
American Society for
Microbiology Microbe Library. [on-line]. Anonymous (1997, Nov.
3). Microorganisms that contaminate food. Scientific American.
[on-line]. Anonymous (1997, Fall). The Millenium: The 100 Events Headline: No. 46; Water Purification. Life Magazine Special Double Issue. Bal’a, M.F.A, It, J.D. and Marshall, D.L. (1999). Moderate heat or chlorine destroys Aeromonas hydrophila biofilms on stainless steel. Dairy, Food, and Environmental Sanitation, 19, pp. 29-34. Bartz, J.A. and Showalter, R.K. (1981). Infiltration of tomatoes by bacteria in aqueous suspension. Phytopathology, 71, pp. 515-18. Beaudin, M. (2001, August 23). Wash cantaloupes with chlorine: US. Montreal Gazette. Brashears, M. (2000). Chlorine usage in meat and poultry processing facilities. In D.A. McLaren (Ed.), Use of chlorine-based sanitizers and disinfectants in the food manufacturing industry: Current and emerging technology approaches on waste minimization—Technology for efficient use of chlorine-based materials. University of Nebraska Food Processing Center. Brody, J.E. (2001, January 30). Clean cutting boards are not enough: New lessons in food safety. The New York Times, Personal Health. Brooks, J.T., Rowe, S.Y., Shillam, P., Heltzel, D.M., Hunter, S.B., Slutsher, L., Hoekstra, R.M., and Luby, S.P. (2001). Salmonella typhimurium infections transmitted by chlorine-pretreated clover sprout seeds. American Journal of Epidemiology, 154, pp. 1020-28. Brundtland, G.H. (2001). Address to the Codex Alimentarius Commission meeting, Geneva, July 2-7, 2001. Chlorine Chemistry Division of the American Chemistry Council, Water Quality and Health Council, and the National Restaurant Association Poster: Good Food Starts with a Clean Kitchen. Collins, J.E. (1997). Impact of changing consumer lifestyles on the emergence/reemergence of foodborne pathogens. Emerging Infectious Diseases, 3, pp. 471-9. Denny, C. (2000). Survey of current published literature. In D.A. McLaren (Ed.), Use of chlorine-based sanitizers and disinfectants in the food manufacturing industry: Current and emerging technology approaches on waste minimization—Technology for efficient use of chlorine-based materials. University of Nebraska Food Processing Center. Green, E. (2001, June 13). Raw sprouts: Health food or health risk 2000. Los Angeles Times. Griffin, A.A. (1946). Break-point chlorination practices. Technical Publication No. 213, Wallace and Tiernan. Khanna, N. (2002). Chlorine Dioxide in Food Applications. In: Proceedings of the Fourth International Symposium, Chlorine dioxide: The state of science, regulatory, environmental issues, and case histories. AWWA Research Foundation and the American Water Works Association, Las Vegas, Nevada, February 15-16, 2001. McKee, S. (2000). Chlorine usage in egg processing facilities. In D.A. McLaren (Ed.), Use of chlorine-based sanitizers and disinfectants in the food manufacturing industry: Current and emerging technology approaches on waste minimization—Technology for efficient use of chlorine-based materials. University of Nebraska Food Processing Center. McLaren, D.A. (2000). Use of chlorine-based sanitizers and disinfectants in the food manufacturing industry: Current and emerging technology approaches on waste minimization—Technology for efficient use of chlorine-based materials. University of Nebraska Food Processing Center. North Carolina Cooperative
Extension Service (n.d.). Chlorination and postharvest disease control
[on-line]. Available: Partnership for Food Safety Education. “Foodborne illness: A constant challenge. Food Safety Glossary”[on-line]. Available: http://www.fightbac.org/glossary.cfm (as viewed 8-30-01). Prier, R. and Solnick, V.J. (2000). Foodborne and waterborne infectious diseases: Contributing factors and solutions to new and reemerging pathogens. Postgraduate Medicine, 107. Ritchell, E.C. (1947). Chlorination of canner water supply. National Canners Association Information Letter No. 1200. Rutala, W.A., Sobsey, M., Weber, D., Barbee, S. and Aguiar, N. (2000). Antimicrobial Activity of Home Disinfectants and Natural Products Against Potential Human Pathogens. Infection Control and Hospital Epidemiology, 21. Satcher, D., US Department of Health and Human Services (May 23, 1996). Testimony on foodborne diseases in the US. Before the House Committee on Government Reform and Oversight, Subcommittee on Human Resources and Intergovernmental Relations. Suslow, T. (2000). Chlorine usage in the production and postharvest handling of fresh fruit and vegetables. In D.A. McLaren (Ed.), Use of chlorine-based sanitizers and disinfectants in the food manufacturing industry: Current and emerging technology approaches on waste minimization— Technology for efficient use of chlorine-based materials. University of Nebraska Food Processing Center. United Nations Food and Agriculture Organization, Codex Alimentarius Commission (2001, July 2-7). Press Release: FAO/WHO call for more international collaboration to solve food safety and quality problems. US Centers for Disease Control (2001a). Food Safety Office [on-line]. Available: http://www.cdc.gov/foodsafety/ (as viewed 8-31-01). US Centers for Disease Control (2001b). “Foodborne Infections” [on-line]. Available: http://www.cdc.gov/ncidod/dbmd/diseaseinfo/foodborneinfections_g.htm (as viewed 8-29-01). US Centers for Disease Control (2000). PulseNet [on-line]. Available: http://www.cdc.gov/ncidod/dbmd/pulsenet/pulsenet.htm (as viewed 8-15-01). US Department of Agriculture, Agricultural Research Service (March 5, 2001). Reducing Salmonella and E. coli 0157:H7 at the farm. US Food and Drug Administration, Center for Food Safety and Applied Nutrition (2000). Report of the FDA Retail Food Program Database of Foodborne Illness Risk Factors. US Food and Drug Administration (1995). Grade “A” Pasteurized Milk Ordinance, 1995 revision. Appendix F: Sanitation. US Department of Health and Human Services, Public Health Service, Food and Drug Administration. US Food & Drug Administration, Center for Food Safety and Applied Nutrition. Foodborne Pathogenic Microorganisms and Natural Toxins Handbook, “Bad Bug Book” [on-line]. Available: http://www.cfsan.fda.gov/~mow/chap31.html (as viewed 8-16-01). Vavak, L.D. (2000). Chlorine usage in dairy processing facilities. In D.A. McLaren (Ed.), Use of chlorine-based sanitizers and disinfectants in the food manufacturing industry: Current and emerging technology approaches on waste minimization—Technology for efficient use of chlorine-based materials. University of Nebraska Food Processing Center. White, G.C. (1986). Chlorination of Potable Water, Ch. 6, pp. 256-393. In The Handbook of Chlorination, 2nd Ed. New York, Nostrand Reinhold. Winter, G. (2001, March 18). Contaminated food makes millions ill despite advances. The New York Times. World Health Organization, Food Safety Programme (1999). Food Safety: An Essential Public Health Issue for the New Millenium. World Health Organization, Food Safety Unit (1998). Food Safety Issues: Surface Decontamination of Fruits and Vegetables Eaten Raw: A Review. World Health Organization (1997, August 13) Press Release. Foodborne diseases: possibly 350 times more frequent than reported. Zhuang R-Y, Beuchat L.R., and Angulo, F.J. (1995). Fate of Salmonella Montevideo on and in raw tomatoes as affected by temperature and treatment with chlorine. Applied and Environmental Microbiology, 61, pp. 2127-31. Zink, D.L. (1997). The impact of consumer demands and trends on food processing. Emerging Infectious Diseases, 3, pp. 467-9. COPYRIGHT NOTICE This document may be copied and distributed freely as provided below. This work is protected by copyright. The Chlorine Chemistry Division of the American Chemistry Council, which is the owner of the copyright, hereby grants a non-exclusive royalty-free license to reproduce and distribute this document, subject to the following limitations: 1. The work must be reproduced in its entirety without alterations. 2. All copies of the work must include a cover page bearing the Chlorine Chemistry Division of the American Chemistry Council’s notice of copyright and this notice. Copies of the work made under the authority of this license may not be sold. Copyright 2002 Chlorine Chemistry Division of the American Chemistry Council |
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